Công Ty TNHH TM - SX Dây và Cáp Điện Đại Long
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faqs

faqs

Below are some frequently asked questions and answers. If you have any other questions related to Dai Long Cable's field, please send your question and remember to clearly state the title and content of the question to receive the fastest answer. Thanks a lot!
Certification and standards of electric cables
  1. ISO (International Organization for Standardization):

    • ISO 9001: Certification of the quality management system, ensuring that the cable production process meets international quality standards.
    • ISO 14001: Certification of the environmental management system, ensuring that the product is manufactured with an environmentally friendly process.
  2. IEC (International Electrotechnical Commission):

    • IEC 60228: Standard for copper and aluminum conductors.
    • IEC 60332: Standard for the flame retardant properties of electrical cables.
    • IEC 60502: Standard for power cables with extruded insulation and their accessories for rated voltages from 1 kV to 30 kV.
  3. UL (Underwriters Laboratories):

    • UL 44: Standard for rubber-insulated wires and cables, commonly used in building applications.
    • UL 83: Standard for thermoplastic and thermoset insulated wires and cables.
    • UL 1581: Standard for testing the heat resistance and load capacity of electrical cables.

    CSA (Canadian Standards Association):

    • CSA C22.2 No. 0.3: Standard for the testing and evaluation of electrical cables and wires in Canada.

    • CSA C22.2 No. 38: Standard for insulated wires for industrial applications.

  4. VDE (Verband der Elektrotechnik, Elektronik und Informationstechnik):

    • VDE 0276: Standard for underground power cables and insulated cables.
    • VDE 0482: Standard for the flame retardant and explosion-proof properties of electrical cables.

    BS (British Standards):

    • BS 5467: Standard for unarmoured power cables.
    • BS 6724: Standard for armoured power cables with flame retardant properties.
    • BS EN 50525: Standard for insulated wires and electrical cables.
  5. RoHS (Restriction of Hazardous Substances):

    • Certification that electrical cables do not contain hazardous substances such as lead, mercury, cadmium, and other harmful substances according to European Union regulations.
  6. CE (Conformité Européenne):

    • Certification that the electrical cable products comply with the safety, health, and environmental protection standards of the European Union.
Advantages of heat-resistant wire, low loss

Heat-resistant wire and low-loss wire both have special specifications to meet specific requirements in electrical systems. Below are the main characteristics of each type of wire:

Heat-Resistant Cable

1. High Temperature Resistance:

  • Insulation Material: Made from high-temperature resistant insulating materials such as PTFE (polytetrafluoroethylene), silicone, mica, or other compounds that can withstand high temperatures, typically from 90°C to over 250°C depending on the type of cable.
  • Protective Sheath: Usually has an outer sheath made from heat-resistant materials or metal, protecting the cable from the effects of the surrounding temperature.

2.  Applications in Harsh Environments:

  • Industry: Used in industries with high temperatures such as metallurgy, steel production, power plants, and chemical industries.
  • Household Appliances: Used in household appliances like ovens, dryers, and other heat-generating devices.

3. High Durability and Fire Resistance:

  • Fire Resistance: Many types of heat-resistant cables are also fire-resistant, ensuring safety in the event of a fire.
  • Mechanical Durability: Able to withstand mechanical impact, protecting the cable from damage during use.

Low Loss Cable

1. Low Electrical Energy Loss:

  • High-Quality Conductive Material: Made from high-conductivity materials like copper, aluminum with high purity, helping to reduce energy loss during power transmission.
  • Optimized Design Structure: Designed with an optimized structure to minimize resistance and losses due to the skin effect and proximity effect.

2. High Efficiency in Power Transmission:

  • Energy Loss Reduction: Ensures high efficiency in transmitting electrical energy from source to load, minimizing energy losses along the transmission path.
  • Operational Cost Savings: Reduces operational and maintenance costs due to high transmission efficiency and low energy loss.

3. Wide Applications:

  • High and Medium Voltage Systems: Used in high and medium voltage power transmission systems, where minimizing energy loss is crucial.
  • Signal Transmission: Used in signal transmission systems, telecommunications, and RF (radio frequency) applications requiring low loss to ensure signal quality.

4. High Durability and Reliability:

  • Interference Protection: Often designed with protective layers against electromagnetic interference (EMI) and radio frequency interference (RFI), ensuring stable signal and power transmission.
  • Long Lifespan: High-quality materials and optimized engineering design enhance the cable's lifespan.

Summary

  • Heat-Resistant Cable: Withstands high temperatures, used in high-temperature environments and specific industries.
  • Low Loss Cable: Minimizes energy loss, highly efficient in power and signal transmission, widely used in electrical and telecommunications systems.

The choice of the appropriate cable depends on the specific technical requirements of the system and the usage environment.

 

What are the characteristics of bare conductors?

Bare conductors, also known as bare cables, are types of electrical conductors without an insulating layer, typically made from conductive materials such as copper or aluminum. Here are some main applications of bare conductors:

Applications of Bare Conductors

  1. Power Transmission in High and Medium Voltage Systems:

    • Transmission Lines: Bare conductors are commonly used in high and medium voltage transmission lines, where electrical power needs to be transmitted over long distances.
    • Distribution Lines: Used in medium voltage distribution systems to supply electrical power from substations to areas of use.
  2. Applications in Outdoor Electrical Systems:

    • Power Poles and Towers: Bare conductors are often installed on power poles and towers, especially in rural areas or large geographic regions.
    • Renewable Energy Systems: Used in solar or wind power systems to transmit electrical power from power generation stations to the grid.
  3. Economic and High Efficiency:

    • Low Cost: Due to the absence of an insulating layer, bare conductors have lower production costs compared to insulated cables. This reduces the initial investment cost for power transmission projects.
    • High Transmission Efficiency: With direct exposure to air, bare conductors have good heat dissipation, helping to minimize thermal loss and increase power transmission efficiency.
  4. High Load Capacity:

    • Good Conductivity: Bare conductors are typically made from high-quality conductive materials such as aluminum, aluminum alloys, or copper, enhancing their power transmission capacity.
    • Mechanical Durability: They have high mechanical strength and can withstand weather and harsh environmental conditions, including wind, rain, and ice.
  5. Applications in Grounding and Protection Systems:

    • Ground Wires: Bare conductors are also used as ground wires in electrical systems to ensure safety and lightning protection.
    • Protection Wires: Used as protection wires in electrical systems to reduce the risk of damage from lightning strikes or other electrical incidents.

Summary

Bare conductors play an important role in power transmission and distribution systems, especially in outdoor applications and high and medium voltage systems. With good conductivity, low cost, and high mechanical durability, bare conductors are a popular choice for many electrical applications.

What is the use of fireproof cables?

Fire-resistant cables are specially designed to ensure safety and protect electrical systems in situations with fire hazards. Below are some main applications and benefits of fire-resistant cables:

Applications of Fire-Resistant Cables

  1. Protecting Electrical Systems in Case of Fire:

    • Fire Resistance: Fire-resistant cables are manufactured with high heat-resistant insulation materials and have fire-resistant properties. This helps the cables avoid rapid damage when exposed to fire, maintaining the operation of the electrical system for a certain period to support rescue and evacuation efforts.
    • Reduced Toxic Smoke Emission: The insulation materials in fire-resistant cables are often designed to limit the emission of toxic smoke, reducing the risk of gas poisoning during a fire.
  2. Ensuring Continuous Operation of Critical Systems:

    • Fire Alarm and Warning Systems: Fire-resistant cables ensure that fire alarm systems, emergency warning systems, and evacuation systems remain operational during a fire, helping to protect human lives.
    • Emergency Lighting Systems: Ensures that emergency lighting systems remain operational to support evacuation and rescue operations in case of power loss due to fire.
  3. Applications in High Fire Hazard Areas:

    • High-Rise Buildings, Hospitals, Schools, Theaters: These facilities require fire-resistant cables to ensure the safety of users.
    • Manufacturing Plants, Industrial Zones: Areas involved in the production and storage of flammable materials need fire-resistant cables to reduce the risk of damage and protect assets.
  4. Compliance with Safety Standards and Legal Regulations:

    • Standard Compliance: Fire-resistant cables often need to comply with international safety standards and legal regulations, ensuring they meet strict requirements for fire safety.

Benefits of Using Fire-Resistant Cables

  1. Enhanced Safety: Minimizes fire risks and ensures the safety of people and property.
  2. Damage Reduction: Protects critical electrical systems and minimizes damage caused by fire and explosions.
  3. Environmental Protection: The insulation materials in fire-resistant cables are often designed to be less polluting to the environment when burned.

In summary, fire-resistant cables are an essential component in electrical systems requiring a high level of safety, helping to protect human lives and property in emergency situations.

Distinguish between low voltage shielded cables and medium voltage shielded cables

Low-voltage cables and medium-voltage cables are two types of electrical cables used in electrical systems with different purposes and technical characteristics. Below is the distinction between these two types of cables:

  1. Voltage:

    • Low-Voltage Cables: Used for low voltage (<1kV).
    • Medium-Voltage Cables: Used for medium voltage (1kV - 35kV).
  2. Applications:

    • Low-Voltage Cables: Used in residential and light industrial applications.
    • Medium-Voltage Cables: Used in industrial distribution systems and substations.
  3. Construction and Cost:

    • Medium-Voltage Cables: Have a more complex construction and higher cost compared to low-voltage cables.

The choice of the appropriate cable depends on the technical requirements and specific applications of the electrical system.

How to choose the right cable type for each project?

Choosing the right type of electrical cable for each project requires considering various factors to ensure safety and efficiency. Here are the basic steps and factors to consider when selecting electrical cables for a project:

  1. Determine the Technical Requirements of the Project: Power and Current: Identify the total power of the electrical devices and the maximum current to be transmitted, Operating Voltage: Determine the operating voltage of the system (e.g., 220V, 380V, etc.), Environmental Conditions: Identify the installation environmental conditions (temperature, humidity, chemicals, etc.) to choose the cable with the appropriate jacket material.

  2. Select the Type of Cable: Power Cables: Used for transmitting electrical power, typically for main circuits, Control Cables: Used for transmitting control signals, often used in automation systems, Signal Cables: Used for transmitting telecommunications, audio, and video signals, Fire-Resistant and Flame-Retardant Cables: Used in areas with high fire safety requirements.

  3. Choose the Conductor Cross-Section: Calculate the conductor cross-section based on the load current, transmission distance, and allowable voltage drop, Ensure the conductor cross-section meets the cable’s thermal capacity and electrical safety requirements.

  4. Select Insulation and Jacket Material: PVC (Polyvinyl Chloride): Common, inexpensive, good heat resistance, but not resistant to chemicals, XLPE (Cross-Linked Polyethylene): Good heat resistance, high mechanical strength, and chemical resistance, EPR (Ethylene Propylene Rubber): Heat-resistant, moisture-resistant, good insulation, but more expensive.

  5. Consider Standards and Regulations: International Standards (IEC, ISO) and National Standards (TCVN) must be followed, Safety Regulations: Ensure the cables meet electrical safety, fire resistance, and explosion protection requirements.

  6. Inspection and Testing: Check cable quality before installation.

    • Test the cable after installation to ensure the system operates stably.
  7. Choose a Reputable Supplier:

    • Select a supplier with a good reputation, quality products, and relevant certifications.

If you have a specific project or more detailed requirements, I can help you calculate and choose the appropriate type of cable.